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Exploring the Types of Wear-Resistant Ceramic Liners

Feb 17,2024
Category:Blog

Introduction

Wear-resistant ceramic liners come in various types, catering to different industries, working conditions, and purposes. Each type boasts unique product features and is suitable for specific applications, leading to diverse technical requirements.

Wear-resistant ceramic liners

Two-in-One Wear-Resistant Ceramic Liners

Two-in-one wear-resistant ceramic liners can be categorized into two main types: ceramic + steel and ceramic + rubber.

1. Ceramic + Steel Composite Liners

The combination of ceramic and steel in two-in-one ceramic liners offers superior wear resistance and impact performance. The process involves using strong adhesive to bond the wear-resistant ceramic to the steel plate, securing the entire liner to the equipment with countersunk bolts.

1.1 Impact-Resistant Ceramic + Steel Composite Liners

Depending on the on-site wear and impact conditions, these liners further divide into impact-resistant and standard types. The impact-resistant variant involves formulating ceramic material and adjusting installation methods to enhance resistance against impacts.

1.2 High-Temperature Variants

The high-temperature ceramic + steel composite liner employs high-temperature-resistant rubber to vulcanize ceramic spheres onto the steel plate. Penetrating bolts, passing through ceramic holes, weld onto the steel plate, securing the ceramic cap. Depending on the working environment, the cushioning layer material can be changed for the optimal balance between temperature resistance and impact resilience.

2. Ceramic + Rubber Composite Liners

In this type, small ceramic particles are vulcanized into rubber, and the entire composite liner is cold-bonded into the chute hopper. While providing a certain level of wear resistance and impact resistance, this variant has a temperature limit of 80°C.

Three-in-One Wear-Resistant Ceramic Liners

Three-in-one wear-resistant ceramic liners combine ceramic, rubber, and steel for a comprehensive solution.

1. Ceramic + Rubber + Steel Composite Liners

This variant involves vulcanizing small ceramic tiles into high-temperature-resistant rubber within a steel trough. The result is a wear-resistant ceramic rubber liner that offers both impact resistance and cushioning properties.

1.1 Impact-Resistant Ceramic + Rubber + Steel Composite Liners

Similar to the two-in-one variant, the three-in-one liner has impact-resistant and standard versions, catering to varying wear and impact conditions on-site.

1.2 Temperature Limitations

While providing robust wear resistance and impact resilience, the three-in-one ceramic liner has a temperature constraint of 80°C.

Conclusion

Understanding the diverse types of wear-resistant ceramic liners is crucial for selecting the right solution based on industry, working conditions, and intended applications. Each variant comes with its unique strengths, ensuring optimal performance in specific environments.


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