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Ceria Stabilized Zirconia Beads
Ceria Stabilized Zirconia Beads
Ceria Stabilized Zirconia Beads
Ceria Stabilized Zirconia Beads

Ceria Stabilized Zirconia Beads

1. Excellent cost and performance

2. Smooth surface, good sphericity.

3. High cost-effective grinding bead with high-density.

4.High fracture toughness and nice impact resistance that causes no break under high speed impact.

Description

Ceria-stabilized zirconia beads (Ce-TZP) grinding media, specifically the SXCZ type, are manufactured using high-quality ceria-stabilized zirconia powder. This production process results in the formation of a fine and homogeneous tetragonal zirconia crystal structure, which imparts exceptional hardness, density, and low wear resistance to the beads. Ce-TZP beads are highly regarded for their toughness, wear resistance, and high density, making them well-suited for use as grinding media in high-energy mills, sand mills, and vibratory mills.

Ceria Stabilized Zirconia (CSZ) beads

The outstanding hardness of Ce-TZP beads enables efficient and precise grinding of a wide range of materials. They are particularly suitable for grinding minerals, pigments, and ceramics, among other substances. The high density of these beads contributes to their effectiveness in grinding applications, as it ensures optimal collision and impact forces, leading to efficient particle size reduction.

Ce-TZP beads are known for their durability, allowing them to withstand demanding grinding conditions without experiencing significant wear. This durability ensures a longer lifespan and consistent performance, resulting in cost-effective grinding processes. Furthermore, the homogeneous tetragonal crystal structure of the beads enhances their mechanical properties, enabling them to resist fracture and maintain their integrity during operation.

In summary, Ce-TZP grinding media, such as the SXCZ type, are characterized by their toughness, wear resistance, high density, and fine tetragonal crystal structure. These features make them highly suitable for various grinding applications, including the processing of minerals, pigments, and ceramics. The use of Ce-TZP beads contributes to efficient and reliable grinding processes, providing excellent results in terms of particle size reduction and overall performance.

Ce-TZP Grinding Media Properties

Type

Density (g/cm3)

Bulk density  (g/cm3)

Major composition (%)

Crush strength  (N)

V-Hardness (HV10)

Color

SXCZB

≥6.0

≥3.6

 ZrO2:80     CeO2: 18      Other:2

≥1100

 (Φ2mm)

≥1100

Yellow


Size

B series: 0.4-5mm (Ultrafine grinding)

L Series: 5-100mm (Coarse grinding)

Customization size available


Applications

Various applications of ceria-stabilized zirconia beads are outlined below:

  • Electronics Sector:Ceria-stabilized zirconia beads are employed in the electronics sector for grinding purposes in the production of capacitors, inductors, and various other electronic components.

  • Inks & Paints:In the inks and paints industry, ceria-stabilized zirconia beads ensure high-purity dispersion and grinding, contributing to the quality of the final products.

  • Ceramic Materials:These zirconia beads are utilized for grinding ceramic materials, playing a crucial role in achieving the desired particle size and distribution.

  • Pharma Sector:The pharmaceutical industry utilizes ceria-stabilized zirconia balls for the grinding and polishing of parts, contributing to the manufacturing process.

  • Agrochemical Industry:In the agrochemical industry, these beads are widely used for grinding, milling, and dispersion processes, contributing to the production of various agrochemical products.

  • Battery:Lithium-ion Battery, Auto Battery, Industries involved in battery manufacturing utilize these beads in the mass finishing process, enhancing the quality and performance of battery components.

  • Cosmetic Sector:Ceria-stabilized zirconia beads find application in the cosmetic sector, specifically in the production of fairness creams, sun protection creams, and lipstick solids, where they contribute to grinding and dispersion processes.

Note

(1) Hazards identification

Health Rating: 0 None

Flammability Rating: 0 None

Reactivity Rating: 0 None

Contact Rating: 0 Slight

Potential irritation may occur through abrasive friction.

Risk of slipping exists when the product (beads) is scattered on the floor.

While the product is not expected to cause inhalation issues, its use can generate dust.

(2) First Aid Measures Eyes: Possible abrasion through friction; treat as a particle in the eye.

(3) Fire Fighting Measures:This product is non-combustible and non-explosive. It is compatible with standard firefighting methods.

(4) Accidental Release Measures

Isolate the area and sweep the floor to collect beads, preventing slipping by rolling.

Use eye protectors and a dust mask.

(5) Handling and Storage

When operations generate dust, use a dust mask and eye protectors.

Adhere to safety rules for storing this heavy material, and wear safety shoes during handling.

(6) Physical/Chemical Properties

Appearance and Odor: Odorless Yellow beads

Solubility in Water: Insoluble

Volatiles by Volume at 21: 0%

Boiling Point: NAIF

Melting Point: Over 1600

(7) Disposal Consideration

Any portion that cannot be salvaged for recovery or recycling should be handled at an appropriate waste disposal facility.

Dispose of packaging and unused contents in accordance with governmental and local requirements.

(8) Transport information: Not regulated 


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