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Zirconia Ceramic Classifying Wheel

Zirconia Ceramic Classifying Wheel

High-precision zirconia ceramic classifying wheel, non-magnetic & zero iron contamination. Ideal for lithium battery cathode material classification, featuring wear resistance, high accuracy and long service life.

Description

1. Product Introduction

The precision zirconia (ZrO₂) ceramic classifying wheel adopts high-efficiency and accurate airflow classification technology, enabling narrow particle size distribution control in ultrafine powder processing. Especially for magnetically sensitive materials such as lithium battery materials, its non-magnetic property completely eliminates iron contamination during the classification process and ensures high product purity. It is specially applicable to the production of battery cathode materials with strict iron content requirements, including lithium cobalt oxide, lithium iron phosphate, and ternary materials. It supports high-precision and low-loss fine classification operations in the fields of new energy batteries and electronic ceramics.

Ceramic Classification Wheel,Zirconia Classification Wheel

2. Product Advantages

2.1 Superior Material Performance

The special zirconia material features dual advantages of corrosion resistance (acid and alkali resistance, oxidation resistance) and wear resistance. With a hardness of above HRA88, its wear resistance is 3-5 times higher than that of metal classifying wheels. It is highly suitable for continuous high-speed working conditions, effectively extending the service life of the product, reducing maintenance frequency and downtime costs, and realizing significant maintenance cost reduction.

2.2 High-efficiency and Accurate Classification

Optimized flow field and adjustable blade design realize precise narrow particle size distribution control with dynamically adjustable classification accuracy. It balances production capacity and product consistency perfectly, fully meeting the demands of continuous high-speed production.

2.3 Zero-contamination Adaptability

The non-magnetic characteristic completely avoids the risk of iron contamination, satisfying the production requirements of high-purity electronic materials such as lithium cobalt oxide and ternary materials, and complying with the precision manufacturing standards of new energy batteries, electronic ceramics and other high-end fields.

2.4 Full-cycle Cost-effectiveness

The long-service-life design reduces the frequency of equipment shutdown and replacement. Combined with low maintenance costs and stable operational performance, it effectively cuts down the full life-cycle investment of equipment and improves the overall production efficiency and economic benefits.

3. Product Parameters

Item

Specification

Brand

Sanxin New Materials

Product Name

Ceramic Classifying Wheel

Material

Zirconia, 99% Alumina, Silicon Carbide, etc.

Molding Method

Isostatic pressing, dry pressing, slip casting, etc.

Customization Service

Custom processing available based on customer drawings and samples

Processing Accuracy

±0.005mm

Production Cycle

20-30 days

Application Scope

Food & pharmaceutical industry, new energy industry, mechanical accessories, electronic appliances, petrochemical industry, aerospace and other fields

4. Production and Processing Capacity

Sanxin New Materials has more than 10 years of R&D and production experience in fine ceramics. The company has built a full-process industrial ceramic production system covering product R&D, powder preparation, molding, sintering, as well as ceramic structural part design, mold processing, precision ceramic machining, inspection and assembly. As a professional manufacturer, supplier and solution provider in the fine ceramic industry, we provide customers with one-stop services including mapping and solution design, customization per drawings/samples, and component processing.Our mainstream ceramic materials include silicon carbide, alumina, zirconia, ZTA, ARZ, boron carbide, titanium carbide, titanium carbonitride and other high-performance ceramic materials.

Structural Ceramic Processing Center - Precision Processing Indexes

Precision Inspection 

Item

Processing Accuracy


Straightness, Roundness, Coaxiality, Concentricity, Runout

0.005mm

Flatness, Parallelism, Perpendicularity

0.005mm

Position Degree, Symmetry Degree

0.005mm

Surface finish of plane, curved surface and special-shaped surface

Ra0.02


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Zirconia Ceramic Classifying Wheel

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